Raise3D DF2 Solution
Beyond Prototyping: Traceable Workflow from Start to Finish
The Raise3D DF2 Solution is a complete Digital Light Printing (DLP) solution that excels in rapid printing, smooth surfaces, refined details and remarkable reliability. It has been optimized for engineering prototyping, manufacturing aids and low-volume production with a diverse selection of high-performance engineering resins. RFID technology ensures a traceable workflow throughout the entire print, wash, and cure process, reducing labor time and saving costs.
At the heart of DF2’s traceable workflow is RFID technology, used together with ideaMaker to confirm that the correct settings are being used for each batch of prints. Once the resin type is verified, the DF2 Printer, DF Wash and DF Cure settings are automated using built-in settings profiles. This not only saves operational time and costs by reducing the chance of human error, but also ensures a consistent workflow and reproducible print results from batch to batch.
As a DLP solution, with a resolution of 2560 x 1440, combined with advanced features such as Contour Compensation and Anti-Aliasing, the DF2 produces significantly finer details and smoother surfaces compared to other 3D printing technologies. This results in greater opportunities for very small parts with a high level of definition. Additionally, advanced optical design and system calibration ensure smoothness and accuracy at every step.
The DF2 Solution is engineered to yield a high print-success rate through both mechanical design and software support:
Raise3D continues to make innovations in material science, having developed a wide variety of DLP Resins for industrial applications optimized for the Raise3D DF2 solution. Raise3D is also proud to work alongside strategic partners like Henkel and BASF Forward AM to validate co-branded resins. Raise3D’s ORP (Open Resin Program) empowers users to explore new frontiers in resin 3D printing.
RFID automatically stores and reads the relevant parameters of an entire workflow for printing, washing and curing, reducing the need for tedious manual operations.
Industrial-grade optical components include Texas Instruments’ first Industrial-Grade DMD Chip, High-Transparency nFEP Film, and Optical Glass made by Schott Germany.
They are used throughout the entire optical path projection system to reduce loss, eliminate dispersion, this ensuring the reproduction of sharp layers.
ideaMaker has added new features designed for use with the Raise3D DF2 printer to reduce learning curves, expand design possibilities, and improve the success rate of DLP printing.
These features include:
A high-performance 10.25-inch touch screen lets you make instantaneous changes to your files without needing to return to your slicing software.
Magic Layout allows for the easy adjustment of the print layout and duplicate prints.
Automatic Pre-Print Inspection verifies all working conditions, including resin type, build platform installation, feeding station installation, resin margin, and more.
Air-Peel technology used between the resin vat bottom and the highly clear glass reduces the peeling force from 50 kilograms to 10 kilograms, effectively helping to peel each layer and ensuring successful print results.
The Z-axis features a maximum load capacity of 200kg, with high movement accuracy and no staggered layers. This ensures stability when printing large parts and during extended use.
Auto Resin Refill, Ultrasonic Liquid Level Monitoring, and Assisted Resin Tank Cleanup to minimize contact with uncured resin.
The DF Wash flushing system streamlines the solvent removal process with automated drainage and an easy-to-operate automatic pump.
Print Technology: Digital Light Printing (DLP)
Build Size (W × D × H): 200 × 112 × 300 mm (7.87 × 4.41 × 11.8 inch)
XY Resolution: 2560 x 1440
Max Part Weight: 10 kg
Max Printing Speed: 25 mm/h (0.1 mm per layer)
Layer Height: 50-100 micron
Resin Management: Auto Resin Feeding, Resin Level Detection, Resin Confirmation
Control Panel: Touch Screen (Resolution: 1920 × 720) with Magic Layout (Allow to easily adjust the print layout and duplicate prints)
RFID Print Platform: Record the type of resin used and the printing, washing and curing settings
Level Calibration: Calibrated in factory
Chamber Heating: Max 40℃
Raise3D Resins: Raise3D Standard White Resin, Raise3D High Detail Apricot Resin, Raise3D Tough 2K Grey Resin, Raise3D Rigid 3K Grey Resin, Raise3D High Clear Resin (Coming soon), Raise3D High Temperature Resin (Coming soon)
Co-branding Resins with BASF and Henkel: LOCTITE 3D IND405™, LOCTITE 3D PRO476™, Ultracur3D® RG 3280, Ultracur3D® RG 1100 B
ORP (Open Resin Program): Coming soon
Washing Tank Volume: 14L
Max Washing Size: 200 x 112 x 300 mm (7.87 x 4.41 x 11.8 inch)
Compatible Solvent: IPA
Washing Features: Twin-turbo Washing, Hand Washing Simulation
Drying Feature: Double Fan Air Drying
Drainage: Automatic Liquid Drainage with Waste Container
Wash Profile: RFID Auto Set or Manual Entering
Max Curing Size: φ 230 x 300 mm (φ 9 x 11.8 inch)
Curing Source: LED (365nm, 385nm, 405nm mixed); Max Air Heating Temperature up to 120℃
Cure Profile: RFID Auto Set or Manual Entering
